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Cavity Pocket size design for any New Die Roller or Current Replacement Die Roller

Cavity size for a new die roll set to replace old die roll set, it should be same as current old one, its simple and easy. New manufacture softgel from this new replacement die roll set will be almost complete the same as softgel from old die roll set, a tiny difference is allowed but its surely within all requirements.

 

SECcavitysize

 

Its a test for the manufacturer when a new die roll set should be designed, without any previous cavity size for reference. Not all the softgel machine manufacturers have the good capability to design right cavity size and right structure of die roll set, that's why SEC softgel die roll sets have much better feedback from users and SEC is doing OEM softgel die roll set for other softgel machine manufacturers from other countries. SEC has a serious detail database to be available to right design various types of cavity size after the past years of more than one hundred cavity types tests on die roll sets, these die roll sets are specially made for only test, they have different size and shape all on one roller. This database provide good helps on the roller structure, size, steps, chamfering, relevant fill weight etc., with capability to guarantee right cavity size design for every new project.

 

cavitytestdieroll

 

Welcome to contact our professional sales engineer for further support at sec@secsoftgel.com

 

Right cavity size for tapioca starch vegan softgel

 

Yes, SEC has the patent of tapioca starch vegetable softgel die roll set, here its going to talk the condition when related with animal gelatin softgel.

 

Blister card packing or bottle packing are the two most often packing ways for soft capsule, the blister card mold is specially designed and made according to size of softgel, same for bottle, purchased or marketed bottle size and type are specially according to size of softgel. Users will have many and often requirement to use same currect packing conditions.

 

When user switch a same fill content formula from animal gelatin skin into tapioca starch vegan skin, at the same time its required to pack them into same blister card or bottle package, this will require correct design on cavity size to make sure finished output softgel coming out from this cavity die roll encapsulation will be good suitable for the current same blister card or bottle package, while its always a big test or even no guarantee for other manufacturers, as the shrink ratio and feature of animal gelatin and tapioca starch are both different. 

 

Right cavity size to avoid softgel leakage

 

Softgel leaking can be caused by many sides, like the injection timing, suspension paste material on not suitable die roll stucture, hard encapsulation fill material, improper parameter setting etc., less experience technician would always ignore this factor: improper cavity size.

 

Cavity size should be suitable for the fill content feature and weight, even same softgel size like 20 oblong, its sizes are in a range. When improper cavity size designed and made on the die roll set, the softgel encapsulated is very easily leakage, even for a several dozens years production experience of softgel manufacturer, like a fat people when have a tight clothes, clothes broken very easily.

 

testdieroll

 

Cavity size deisgn for any New Die Roller

 

New die roller, it is for a new project, the manufacturer have not manufactured this softgel before. Its for new product development area, more required for OEM manufacturing. This cavity size design for any new die roller is applicable for all industries Medicine, Supplement and Cosmetic. According to the fill weight, fill content name or fill content density and feature, encapsulation parameters etc., a new but guaranteed well and right cavity size can be designed and manufactured for the same required softgel output.

 

Cavity size for a well reasonable output softgel shape

During the process when SEC technicians doing technical support to improve users's softgel encapsulation and get the target softgel, the improper cavity size designed softgel die roll from original source, no matter the softgel machine is from Italy or Canada or Japan or Korea, the softgel manufactured is always not satisified. A case is softgel leaking because of the unknown well fill content feature. A case is output softgel shape is too sharp, too long, while required shape is more reasonable ratio of softgel length and width, two ends is more round instead of sharp.

 

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