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High Speed SEC-106H Softgel Machine

This die roller type soft gelatin capsule encapsulation machine SEC-106H is a high speed type soft gelatin capsule production equipment (its SEC-106HS to be high speed on servo system), large capacity and stable performance, widely applicable for medicine and supplement production. Equipment adopt the patent technology material filling system, injection wedge and soft gelatin capsule down-discharging device, very good reduce the noise, vibration and abrasion of material filling pump, at the same time operation more convenient, largely extend the average no-fault time. 

 

Available for gelatin, vegetable hydroxypropyl starch, sodium alginate. Good for medicine, supplement, paintball and cosmetic skin care softgel production. Good for suspension, paste, high viscosity, PEG fill, lecithin fill, hard encapsulation fill content.

  • Die Roll variable frequency rotary speed: 1-10RPM
  • Main machine dimension: 2050 x 1300 x 1950 mm
  • Weight: 2000kg
  • Equipment power: 12Kw
  • Piston quantities: 32 tubes piston
  • Single piston fill volume: 0-1.5ml (±1.5%)
  • Die roll specification: Φ150×250mm (Ф6”x10”)
  • Stable True Output:

          100,800-134,400capsules/hour at 20 oblong 6-8RPM of normal oil fill and 280 cavities.

 

 

 

Welcome to contact our professional sales engineer for further support at sec@secsoftgel.com

 

  • Equipped with patent spreader box, optimized its assembly structure, changed its original structure design, customer can use different softgel die roll to realize width of different gelatin skin. This patent spreader box is suitable for all softgel encapsulation machines in the world. It has two advantages: 

              1. Reduced wastage of gelatin, it can save gelatin liquid 3%-10%. 
              2. Increased softgel number of the die roll, it can increase output 8%-20%.

  • Soft gelatin capsule multi-steps die roll set (Patent No.: 2017206795548). Reasonable triangular and bi-lip design, effectively reduce the gelatin skin weak sealing phenomenon by die roller caused by gelatin skin deformation during encapsulation process. This design can effectively relieve the gelatin skin passive pull, reducing gelatin skin deformation, making the soft gelatin capsule sealing more fastness and more beautiful.
  • New style of injection wedge (Patent No.: 201520692227.7) has its heat source still from electric heating rod, but it solved technical challenges of heating not even and slow heating up and slow cooling. It makes the injection wedge heat transfer more even, temperature adjusting more fast, same softgel shape at front and end, reduced happen of peculiar softgel shape. This utility model patent provides guarantee for successful application of intelligent gelatin box and softgel die roll with high output. 
  • Main axis supporting: bearing type
  • Gelatin ribbon drum cooling way: by external water cooling machine, making the cooling more even and effective, helping the stable and better encapsulation output.
  • Gelatin ribbon lubrication way: independent 4 sets micro-amount lubrication pump
  • Lubrication way of machine head and filling pump: independent magnetic pump external circulation, pump core is lubricated by one single separate circuit. 
  • Gelatin ribbon wheel: chromium-coated stainless steel

 

SEC-106H2ROUND

Features

 

  • Patent material filling system, effectively reduce the vibration, noise and abrasion, increasing the stability;
  • Patent injection wedge system structure, effectively increase the efficiency of material filling pump; 
  • Patent soft gelatin capsule down-discharging structure, convenient to disassemble, reducing time of fault and maintenance; 
  • Independent drive gelatin roller lubrication system, making gelatin ribbon conveying more stable and reliable, stronger adaptability.
  • Improved gelatin net pulling axis, reducing the risk of gelatin entangled;
  • Patent machine head die roll base structure, higher precision, average no-fault time longer;
  • High precision, digital, online control micro-amount gelatin ribbon lubrication system, it can remember and store optimum lubrication oil amount value, adjusting more convenient, accurate, soft gelatin capsule cleaning-free, shorten drying time, increase production efficiency.
  • Adopt unique water cooling machine to have gelatin ribbon wheel temperature control, more stable, operation more convenient.
  • Patent spreader box: gelatin liquid level adopt the capacitive proximity switch to control, non-contact type. 

                     Reducing the wastage of gelatin ribbon, it can save gelatin liquid 3%-10%;
                     Increased die roll cavity numbers, it can increase capacity 7-15%. 

  • Light type conveyor, small volume, light weight, convenient assemble and disassemble, convenient for cleaning.
  • Operation interface design more human friendly, simpel and direct, easy to learn and easy to understand.
  • Patent injection wedge lifting mechanism, mechanical space limit structure, to avoid happening of accident;
  • Patent material filing pump symmetrical filling amount structure, ensure the filling weight stability and material adaptability; design of reducing friction, extend the service life of material filling pump, reduced phenomenon happen of soft gelatin capsule fill content too sticky lead by overheating of heat that generated from friction, increased product quality, the reduction of friction, it can increase rotary speed of main machine, increased output.

 

softgelSECphoto

 

Introduction of SEC team, the first softgel service platform in China:

 

  • SEC softgel encapsulation machine and softgel die roll tooling have been manufacturing since year 1986, by aerospace and military technology and as a founder of softgel industry standard in China, it’s the world leading technology. 

 

  • With over 50 softgel machine lines yearly, more than 60% domestic market and over 1000 sets yearly for softgel die roll set tooling, over 30 cases yearly of production improvement and technique training, we have customers over 50 countries in 6 continents, the typical overseas-known customers that available to say are like Sanofi, Amway, By-Health, TongRenTang, Angel yeast, Neptunus, Bright Future, PuraCap etc., currently the tapioca starch veggie softgel encapsulation can be stable 2.5RPM whole line & max 5RPM whole line on our standard 150x250mm softgel machine.

 

  • SEC die roll sets are manufacturing for user’s all softgel machines in the world like from Korea, Japan, Canada, American, Italy, China and India etc., for end users directly but also OEM for other softgel machine suppliers, at the same time, spare easy damage parts are providing like lubrication oil roller, plunger, seals, heaters, gelatin hose, spreader box, drying cloth in tumbler dryer, drying trays different colours etc., We are doing repair and refurbish softgel encapsulation machines for end users which are originally manufactured from Korea, China, Canada etc., with finished softgel good sealing and die roll shaft vibration 3um.

 

  • Under the years effort of our platform technicians and affiliated raw material manufacture site, now we are manufacturing and exporting SEC vegetable gelatin raw material, by composition tapioca starch, technical support for the guaranteed successful high quality and high output softgel production is providing globally for customers who buy the SEC vegetable gelatin material.

 

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